High Precision Devices | 303.447.2558
Our Process
Learn how HPD can help you:  Contact us or call 303.447.2558
Communication driven, supported by technology...

High Precision Devices takes your concepts and specifications and turns them into finished precision instruments. Our collaborative process, combined with our technologies, means we can design and fabricate your device in the most efficient and cost-effective manner possible, while maintaining high-quality and integrity in the design.

Our team is comprised of a mechanical engineering group, a full service precision machine shop, assembly technicians, and quality control. Our engineers, instrument makers, technicians and clients communicate throughout the entire process; there is a constant exchange of ideas and information occurring at all levels of the design.

The information below outlines the process we use to complete your project. The process is helical, not linear; each step in the development sequence may receive attention numerous times throughout the project. With every successive turn of the helix the project is refined until completion.
Evaluation & Consultation
Evaluate and define the scope of your project

Bring us your concept and we’ll help refine your idea, evaluate it in light of sound engineering principles, and identify elegant design and manufacturing solutions.
Evaluation & Consultation
Quality Control

HPD implements a Quality Control System ensuring that projects are executed in an efficient and repeatable manner. Our processes are designed to be compatible with FDA Good Manufacturing Practices & QSR regulations. Additionally, our Quality Control System provides for Continuous Improvement that allows us to change our existing procedures so we can better respond to current or new circumstances. In this manner we are assured that the results of our efforts are predictable and meet our client's criteria.


Other Capabilities

HPD has developed strong relationships with a variety of vendors who provide services such as welding, brazing, rapid-prototyping, anodizing, and plating. We hold their work to the same standards of quality that we demand of ourselves.
Design Engineering

Design with SolidWorks® CAD





Fully Equipped Precision Instrument
Machine Shop
CNC Milling                                                        
HAAS® VF-4 CNC milling machine:
50”x20”x25” capacity, plus rotary 4th axis
Analysis
HAAS® VF-2SS Super Speed Vertical Machining Center: 30”x16”x20” (xyz), plus rotary 4th axis
Analyze with Cosmos® FEA

Engineers use finite element analysis software to optimize the design for mechanical or thermal characteristics.

*Click image to view video.
HAAS® VF-2 CNC Milling Machine (pictured):
30”x16”x20” capacity, plus rotary 4th axis
CNC turning                                                      
Programming for Machining
Program for machining with Gibbs® CAM

Once the design is approved, we use GibbsCAM® to import the engineering SolidWorks® files, program our CNC equipment, and to run virtual machining operations before actually cutting any material.
HAAS® SL-20 CNC Lathe:
10”x20” capacity
HAAS® TL-1 CNC Toolroom Lathe (pictured):
8” x 30” capacity, 16” swing
inspection                                                        
Precision CNC Machining
Machine with HAAS® CNC mills & lathes

GibbsCAM® programs are ported directly to our HAAS® CNC mills and lathes. Please see to the right for more information on our available machinery and equipment.
Inspection & Quality Control
Starrett® HGC-2018-16 CMM (pictured):
20”x18”x16” capacity
Inspect with Starrett® CMM and conventional metrology equipment

Once the components are built, technicians inspect them using conventional inspection tools and a state-of-the-art Starrett® Coordinate Measuring Machine (CMM) that compares the machined parts with the original CAD models to ensure consistent high quality.
Electronic and manual metrology equipment
manual machinery                                          
Cleaning, Assembly & Testing
Clean, assemble and test

Final steps such as anodizing, cleaning, assembly and testing complete the process, and HPD delivers your concept in the form of a fully functioning device.
Two Bridgeport EZ-Track CNC milling machines (pictured):
24”x12”x16”, capacity, plus rotary 4th axis
Hardinge HLV toolroom lathe:
10”x20” capacity
Clausing 13” engine lathe:
13”x36” capacity
MORE ABOUT INSTRUMENT DEVELOPMENT:  Our Technologies | Our Industry Markets 
Vibratory finishing
Technical Assembly Capabilities
Ultrasonic cleaning
Laminar flow assembly bench (pictured)
Helium mass-spectrometer leak detector
Welding (including UHV) available
UHV equipment including RGA
Lindberg heat-treating furnace
Precision spot welding
Electronic assembly equipment
Home > Instrument Development:  Our Process

OUR PROCESS QUICK LINKS:
Evaluate | Design | Analyze | Program | Machine | Inspect | Test
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The members of our engineering group come from a wide variety of backgrounds; each uses his or her unique expertise to strengthen the company’s core focus on precision mechanical instrument design.
Our engineers are equipped with the latest cutting-edge computers and software, providing for efficiency and fast design turnaround times.
Working in close collaboration with our instrument machine shop, our engineering staff emphasizes design for manufacturability.
HPD’s engineers communicate with the HPD instrument shop using direct networking of SolidWorks ® CAD files supported by minimally dimensioned drawings.
We can export/import data to/from almost any other CAD software.
HPD engineers and instrument makers are trained in the use of Geometric Dimensioning and Tolerancing (GD&T) and certified to ASME Y14.5M-1994 standard.
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